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Kitting and Assembly Fulfillment Services

Legacy’s kitting and assembly services enable you to outsource fulfillment without sacrificing customization or quality.

What Is Kitting and Assembly?

A cost-effective approach to enhancing packaging and shipping efficiency.

Kitting and assembly is a popular fulfillment service in which various items — known as child components — are assembled and packaged together to create a kit in preparation for shipment. Some eCommerce businesses choose to create promotional bundles or pre-made kits consisting of products that are often purchased together, while others create kits on demand based on incoming orders.

The Kitting and Assembly Process

Legacy delivers high-touch, white-glove service at every stage of the fulfillment process.

Pre-kitting, kitting on demand, dekitting and more — we offer a variety of outsourced kitting and assembly services, which we customize according to your company’s work instructions and build materials. We even offer subscription box kitting services, with marketing inserts and branded packaging, to create a truly branded experience for your customers.

Our Tier 1 Warehouse Management System (WMS), which can integrate directly with your enterprise host system of choice, ensures maximum kitting efficiency and provides you with real-time visibility into orders and available inventory. Meanwhile, our Order Management System (OMS) determines the optimal location across our warehousing network to ship from to ensure fast shipping at the lowest possible cost.

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Our Kitting and Assembly Services

Get end-to-end, full-service solutions for all of your outsourced kitting and assembly needs.

Multi-SKU Consolidation

Pre-packing & Pre-assembly

Custom Packaging & Boxing

Affixing Stickers & Barcodes

Item Wrapping

Custom Labeling

Packaging Inserts

Subscription Box Services

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Subscription Boxes and Kits

Connect your brand to your customers with support from Legacy.

From curated subscriptions to subscribe-and-save offers, deliver one-of-a-kind experiences straight to your customers’ front doors — Legacy can take the lead on creating custom-designed and branded subscription boxes customers can’t wait to receive.

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Standard Services

Explore our full catalog of eCommerce fulfillment services:

Order Management

We’ll oversee the entire order process — including order fulfillment, value-added kitting and assembly, and service-level prioritization — on your behalf, so you can focus on growing your business and providing exceptional service to your customers.

Pick & Pack Order Fulfillment

Achieve faster turnaround times and fulfill higher volumes of eCommerce orders by letting Legacy package and sort orders for direct delivery to your end consumers.

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Transportation Optimization

Let us help you reduce overall freight costs and enhance supply chain efficiency through mode- and service-level optimization and postal and courier service integration.

Drop Shipping

We offer warehousing and fulfillment solutions for dropship SKUs and replacement parts, customized to support the needs of retailers, manufacturers and distributors.

Parcel & Last-Mile Delivery

Access real-time intelligence to increase routing efficiency and gain greater visibility into parcel and last-mile delivery — we have the technology to take you there.

Order Tracking

Returns are a part of life, but that doesn’t mean you need to deal with the additional hassle of managing reverse logistics. Let us handle returns tracking, processing and even customer service, all while reducing waste in your supply chain.

Your Trusted Fulfillment Partner

Discover what you have to gain from working with Legacy.

Streamline Processes

We leverage the perfect blend of highly trained staff and advanced automations — including 6 Rivers collaborative robots — to expedite assembly and kitting and unlock hidden efficiencies.

Lower Costs

Hyper-efficient operations, warehouse automations, strategic order dispatching, volume based discounts and more — our kitting and assembly services are designed to help you reduce costs wherever possible.

Optimize Inventory Management

Our Tier 1 WMS and secure web portal make it easy for you to view your inventory levels across our warehouse network, as well as monitor the status of open shipments, modify orders, access KPI reports and more.

Gain Volume Flexibility

With over 1.4 million square feet of multi-client warehousing space and flexible labor models, we can easily accommodate seasonal and promotionally-driven volume fluctuations.

Customize Branding

Add a signature look and feel to all of your kits with our custom packaging and labeling services, as well as our packaging insert add-on option.

Reduce Shipping Errors

We deliver 100% order accuracy for all of our clients and only partner with reputable parcel carriers, so you never have to worry about a lost or incorrect shipment.

Strengthen Your Brand

From fast, on-time delivery and 100% order accuracy to a streamlined supply chain and alignment with major marketplace requirements, our kitting and assembly services will help you strengthen your brand’s reputation and stand out in a crowded market.

Frequently Asked Questions

What is the difference between kitting and bundling?

How can outsourced kitting and assembly save my company time and money?

Kitting and assembly is a high value-add service, one which can offer financial rewards for eCommerce businesses; however, many companies lack the internal resources, supply chain expertise and dedicated infrastructure to support it. Outsourcing kitting and assembly to a third-party logistics provider such as Legacy — which has over 40 years of industry experience — enables you to take full advantage of an extensive warehouse network, advanced technology, highly trained personnel, proven expertise and an entire team dedicated to your success. By letting the experts at Legacy handle kitting and assembly on your behalf, you’ll not only save time and money but also be able to focus on what’s really important: delighting your customers.

How does Legacy manage returns?

Legacy is capable of managing the entire returns process on your behalf. As standard practice, we conduct a thorough quality assurance check on all return orders and validate that every item returned is what the customer received. From there, we process the return based on your specifications; our solutions team will work closely with you to design a custom offering that aligns with your business requirements. Visit our returns management page to learn more.

Let’s Get Started

Talk to a member of the Legacy team today.