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[ industry ]

CPG Distribution
and Fulfillment

Grow sustainably with CPG logistics and fulfillment services that align production, fulfillment, and retail.

[ pain points ]

Challenges for CPG Supply Chains

Short Product Cycles Demand Fast Turnaround

CPG inventory turns faster than most industries, leaving no margin for lag. Slow production transfers or delayed restocks throw off retail timing and promotional launches. Automating replenishment and tightening transfer schedules create a faster, more reliable flow from line to shelf.

Retail Compliance Errors Cost More Than Fees

Retailers enforce strict delivery windows, labeling rules, and ASN accuracy. Missing a compliance step means chargebacks or rejected loads. Integrating EDI directly into warehouse workflows eliminates manual entry errors and keeps shipments compliant.

Poor Forecasting Creates Costly Imbalance

Overproduction ties up capital and shelf space while underproduction causes stockouts. Without shared data between channels, accuracy suffers. Tying sales and production data into a shared inventory model helps teams plan smarter and stay aligned with real consumer demand.

Temperature and Handling Requirements Limit Capacity

Perishables and sensitive goods can’t sit in standard DCs. Without controlled environments or trained handlers, spoilage and compliance issues multiply. Climate-controlled storage and validated carriers preserve product integrity.

Promotions Overload Static Networks

Holiday launches or limited-time SKUs can double order volume overnight. Static capacity can’t flex fast enough. Dynamic CPG distribution models help absorb spikes before they disrupt service levels.

Returns and Damaged Goods Jam Operations

Expired, damaged, or mislabeled items take up space and stall outbound flow. Manual return handling only worsens congestion. Dedicated return zones, barcode-based inspection, and automated disposition free capacity and speed turnaround.

Industry Credentials

  • Inbound Logistics Top 100 3PL Provider
  • ‘Excellence in Service’ Award from Isometric Technologies
  • 4 time winner of Sam’s Club 3Pl of the Year, including 2024
  • Multichannel Merchant’s Top 3PLs
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[ case study ]

Driving Efficiency, Scale, and 99.9% On-Time Performance

Legacy engineered a highly customized, tech-enabled kitting solution to support rapid eCommerce expansion for a leading personal care brand.

Powered by a Tier-1 WMS, the process standardized operations across multiple brands, optimized labor, and reduced costs while maintaining full visibility from allocation to shipment. As the brand portfolio expanded, the scalable model seamlessly extended to new product lines—demonstrating how Legacy’s engineered precision and connected technology drive efficiency and sustainable growth across complex fulfillment environments.

Innovation Highlights:

  • Automated pre-kitting workflow triggered by digital order receipt
  • Dynamic SKU allocation ensuring real-time inventory accuracy
  • System-directed labeling, ASN data transmission, and vendor compliance
  • WMS-driven labor optimization to manage 11M+ units and 75+ unique kit builds

The Results:

  1. 99.9% on-time performance
  2. 4-day PO turnaround compliance
  3. Shipped millions of kits annually through Amazon’s distribution network
    [ our services ]

    Consumer Packaged Goods Logistics & Fulfillment Services

    Consistent, on-time deliveries are everything in the CPG world. But supply constraints and increased costs threaten delivery schedules and customer trust.

    Integrated supply chain management, optimized from end to end, gives you the resilience to adapt and deliver. Explore our CPG logistics services.

    Omnichannel Fulfillment

    Handle high-volume CPG fulfillment with custom, integrated services.

    Value-Added Services

    Fully customize how shipments are prepared with value-added services that add personalization without unnecessary costs or complexity.

    Transportation Solutions

    Adapt in real time with a customized transportation solution that keeps your international and domestic supply chain flexible.

    [ stats ]

    Performance Metrics for Consumer Packaged Goods

    98%

    On-Time Pickup

    99.5%

    Inventory Accuracy

    99.9%

    Order Accuracy

    99.6%

    On-Time Shipping

    98%

    Delivery Accuracy

    [ innovation ]

    Tech That Performs.
    People Who Deliver.

    Our connected platform gives you real-time visibility across your supply chain. Integrated systems surface the right data at the right time to drive better performance, even when plans change.
    [ tier 1 wms ]

    Keep track of everything and increase efficiency.

    Manhattan SCALE WMS improves efficiency, offers real-time visibility, and integrates with any platform.
    [ custom oms ]

    Route orders the smart way.

    Instead of guessing, a custom order system shows you the fastest and cheapest way to ship.
    [ tms platform ]

    More flexibility. Lower freight cost.

    We tailor each TMS to fit your operation. From carrier vetting to shipment tracking, it’s optimized for your benefit.
    [ customer web portal ]

    Your whole supply chain, in one tab.

    View inventory, track orders, update documents, and manage billing 24/7.
    [ edi platform ]

    Everything stays connected.

    Our EDI links your systems with ours and your partners’ for smooth, accurate data flow across the chain.
    [ rfid tracking ]

    Know what’s where, automatically.

    RFID updates your system live, so you can be confident in your numbers.
    [ supply chain visibility tools ]

    See problems before they hit.

    When a delay or stock issue is coming, you’ll know early and have time to pivot.
    [ predictive analytics & ai ]

    Plan smarter, not harder.

    AI tools spot trends and forecast what’s next, so your inventory and labor plans match reality.
    [ automation solutions ]

    Let tech do the repeat work.

    From sortation to packing, automation boosts throughput without adding headcount.
    [ 6 river systems cobots ]

    Faster, accurate order fulfillment.

    Innovative cobots allow pickers to speed up fulfillment and reduce walking, searching, and error.
    [ last-mile intelligence ]

    Smarter routing. Happier customers.

    Real-time last-mile data helps you avoid missed windows, improve delivery accuracy, and keep service levels high.
    Legacy White Paper Thumbnail
    [ white paper ]

    45 Questions to Ask when Choosing an eCommerce Fulfillment Provider

    With Global eCommerce Sales now surpassing $6 Trillion annually, eCommerce Fulfillment is not just a lucrative opportunity for retailers, it’s a baseline requirement to compete in a crowded market. From small start-ups to mature large-scale manufacturers, customers expect a seamless online experience, rapid deliveries, and total order visibility.

    Need to take your eCommerce offering to the next level? Here’s what you need to know at each stage as your business scales.

    Elevate your CPG business with our innovative solutions